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style="float:right;margin-right:10px;display:none"> <a href="-1" style="line-height:25px;color:">更多</a> </div> </div> <div style="padding:0px"> <link href="../../news/templates/css/newscontent.css" rel="stylesheet" type="text/css" /> <script type=text/javascript src="../../news/js/newscontent.js"></script> <div id="newscontent"> <div class="newstitle">江蘇中冠：鋼絲繩牽引格柵除污機技術說明</div> <div class="info">作者：管理員發布于：2019-12-13 09:50:03 文字：【<a href="javascript:fontZoom(16)">大</a>】【<a href="javascript:fontZoom(14)">中</a>】【<a href="javascript:fontZoom(12)">小</a>】</div> <div id="memo" class="memo" style="display:block"><span style="color:#ff6600">摘要：</span>江蘇中冠：鋼絲繩牽引格柵除污機技術說明</div> <div id="con" class="con"><p>江蘇中冠：鋼絲繩牽引格柵除污機技術說明</p> <p>一、概述</p> <p>鋼絲繩牽引格柵除污機常用于城市水廠、污水處理廠、市政雨、污水泵站及工廠廢水處理的格柵井中作攔污設備，鋼絲繩牽引格柵除污機由于耙斗容積及牽引力大，適合截取進水中粗大木塊、樹枝等有損水泵工作的垃圾等雜物，是目前大型泵站理想的攔污設備。</p> <p><br />二、供貨范圍</p> <p>1套完整的鋼絲繩格柵，主要包括柵條、配有防護裝置的框架、齒耙、電機、減速箱、驅動鏈條、控制柜。同時成套地配備安全、有效及可靠運行所需的附件。</p> <p>三、主要構造及特點</p> <p>鋼絲繩牽引格柵除污機是在消化吸收國外同類產品基礎上進行的一種新機型，整套設備主要由牽引減速裝置、傳動軸、牽引鋼繩卷筒、翻耙鋼繩卷筒、翻耙減速電機、上部滑輪組合、耙斗、清污刮板、導軌、水下柵條及擋板等主要部件組成。</p> <p>鋼絲繩牽引格柵除污機工作順序如下：啟動操作按鈕：翻耙減速電機動作，耙斗張開至規定角度，翻耙感應開關指令電機停止工作，牽引減速殲擊動作，在二側鋼絲繩的帶動下，耙斗沿導軌下降，至格柵井底下時，傳動軸上串聯的高度限制器中行程控制感應開關動作，此時牽引電機停止工作，啟動翻耙電機，完成合耙，合耙到位后停機，牽引電機啟動鋼繩帶動耙斗沿柵條將垃圾撈上，耙斗繼續上升至卸料口上四，清污刮板徐徐將垃圾刮向卸料斗，耙斗繼續上升至設定高度時，高度限制器動作并切斷電源，一次清污動作完畢。</p> <p>為確保設備動作安全可靠，鋼絲繩牽引格柵除污機的各動作交換點均設計了雙重保險裝置：</p> <p>1、除牽引電機串聯的高度限制器外，當耙斗下降至井底鋼絲繩失去荷重時，上部滑輪機構松繩開關動作；當耙斗上升至極限位置時，感應開關動作并瞬間切斷電源。 2、用于耙斗閉合及張開的翻耙減速電機處均設置了雙套感應開關，以確保動作可靠。 3、當耙斗工作載荷超出額定值時，減速電機處的力矩保護裝置動作，切斷電源并報警，告知應排除故障后方能繼續工作。</p> <p>4、當井底垃圾沉積過多耙斗下降遇阻時，牽引鋼繩在遇阻的同時失去張力，上部松繩開關動作，停止下降并合耙，分次將沉積垃圾清除。</p> <p>四、鋼絲繩牽引式格柵除污機技術特性</p> <p>1、一般特性</p> <p>鋼絲繩式格柵除污機設于泵站污水進水渠處，以截流和耙除漂浮物。格柵由如下各部分構成：</p> <p>·柵條</p> <p>·框架（配有防護裝置）</p> <p>·齒耙斗</p> <p>·電機、減速裝置和動力電纜</p> <p>·控制箱</p> <p>·附件</p> <p>格柵可分體安裝和拆卸，最大的分體部件重量小于1t。</p> <p>齒耙電機安裝在機架頂部，電機通過鋼絲繩和滑輪機構帶動齒耙。柵渣送往柵渣輸送壓榨機處理。</p> <p>2、工作條件</p> <p>鋼絲繩式格柵除污機能在如下條件工作：</p> <p>介質溫度： 0—40℃</p> <p>介質PH： 5—10</p> <p>環境溫度： -30—50℃</p> <p>相對濕度： 95%</p> <p>介質：污水</p> <p>3、性能特點</p> <p>齒耙能清除柵條攔住的廢渣，并把廢渣送到排放槽。格柵的設計簡單可靠，在正常工作條件下，能連續工作，沒有振動或跳動。通常，格柵在正常情況下為間歇運行，也能連續24小時運行。</p> <p>整套設備設計使用壽命為10年。</p> <p>4、主要性能參數</p> <p>單臺格柵平均設計流量： 1275L/S</p> <p>單臺最大設計流量： 2550L/S</p> <p>格柵安裝角度： 750</p> <p>柵條間隙： 20mm</p> <p>柵條寬度： 10mm</p> <p>柵條厚度：大于50mm</p> <p>柵渠寬度： 3000mm</p> <p>格柵寬度： 2900mm</p> <p>水渠深度： 7.07m</p> <p>柵前水深： 0.75～2.5m，實際有4.8m</p> <p>過柵流速： 0.3～0.6m/s</p> <p>出渣高度： 1.45m</p> <p>電機功率： 3+1.5kw</p> <p>能承受1.5米的水位差</p> <p>格柵有檢修平臺</p> <p>配電氣控制箱</p> <p>電機減速機：采用SEW后NORD，所有機架用304不銹鋼制作</p> <p>5、材料</p> <p>設備構件材料能滿足連續浸入生活污水中和暴露在污水散發的腐蝕性氣體中，保證設備在規定的使用期間不會腐銹。</p> <p>具體材料如下：</p> <p>柵條： AISI304不銹鋼（寬度：10mm）</p> <p>鋼絲繩： AISI304不銹鋼</p> <p>齒耙斗： AISI304不銹鋼</p> <p>格柵框架： AISI304不銹鋼</p> <p>導軌： AISI304不銹鋼</p> <p>滾輪：尼龍（1010）</p> <p>其他金屬構件： AISI304不銹鋼</p> <p>附件及地腳螺絲： AISI304不銹鋼</p> <p>6、產品</p> <p>※ 框架</p> <p>柵條安裝在框架上，框架包括支架、檢修平臺及防護罩，形成一個剛性支撐結構，防護罩上留有可鎖定的檢修用門頁，與電機聯鎖。當門頁關閉時，防護罩為全封閉，當門頁打開時，驅動機停止工作。</p> <p>格柵支架固定在混凝土渠道的兩側。格柵的設計使渠道內的污水能全部流經格柵，而格柵兩側和底部不會積聚柵渣。</p> <p>采用連續焊接密封所有的金屬斷面。</p> <p>※ 柵條</p> <p>柵條是直的，且均勻分布。柵條的斷面為長方形的，柵條不銹鋼材料制成，寬度為10mm。柵條及支架的設計能力，能夠支撐大的飄浮物荷載，并能承受最大流量流過所帶來的水壓力。柵條焊接在框架的上下橫擋上。</p> <p>※ 齒耙斗</p> <p>每個格柵有一個齒耙斗。在格柵前后水位差最大時，齒耙的運行時無顯著偏移、損傷或變形。耙齒是均勻分布且易于更換，能伸入柵條大于30mm，伸向格柵的邊緣，刮清柵條上的所有柵渣。齒耙便于更換，有足夠的剛度和厚度，有足夠的重量和合理的結構形式，保證在較大的流速下（1m/s以上）下能放下去并與柵條吻合。</p> <p>齒耙由鋼絲繩牽引，沿機架兩側導軌上下行走，速度小于等于6米/分。下行開耙，上行合耙（可挖除底部的垃圾，由電機和鋼絲繩控制），如此循環。耙齒在向上運動時，能夠從柵條前方和邊側完全清除垃圾而不與柵條磨擦。</p> <p>※ 卸渣口</p> <p>當齒耙到達格柵頂部時，柵渣由旋轉刷（與格柵寬度一致）移走。旋轉刷的位置可調，以適應刷毛損耗。柵渣被刷進集污斗或直接輸送到壓榨機的進料口中。卸渣口高度至少為1.2米（也可根據業主要求設計）。</p> <p>※ 防護罩及攔污擋板</p> <p>防護罩能夠避免人員接觸運轉設備，如：電機、傳動裝置、鋼繩等設備，，保護人員免受傷害。防護罩易于運轉設備的移動和取出。</p> <p>攔污擋板蓋住格柵的頂部和柵渣出口槽，并將未排出的柵渣擋回格柵的上游。</p> <p>※ 變速箱</p> <p>變速箱安裝在機架上部，為組合件，服務系數≥2.0。</p> <p>※ 電機</p> <p>電機特性：</p> <p>電機類型：鼠籠式</p> <p>電壓/頻率/相： 380V/50Hz /3Ф</p> <p>允許電壓波動： ±10%</p> <p>額定功率： 3＋1.5kW</p> <p>防護等級： IP55</p> <p>絕緣等級： F級</p> <p>保護裝置：過熱保護、扭矩過載保護</p> <p>五、控制系統</p> <p>格柵除污機的運行操作設置三種控制模式：水位差自動控制、時間自動控制和手動控制。此外，還有“關閉”狀態?？刂颇Ｊ侥芡ㄟ^一個4位開關進行選擇。格柵除污機自動控制時可對齒耙進行啟閉控制。</p> <p>水位和時間的設定為可調。</p> <p>1、水位差控制</p> <p>在設定的時間段內，當格柵前后水位差達到設定值時格柵除污機啟動；當水位差低于設定值時，格柵停止運行。</p> <p>如果上游水位處于設定的高水位時，格柵按設定時間運行。運行設定時段后，如果水位仍高于設定高水位，格柵再運行相同的時間。</p> <p>2、時間控制</p> <p>通過如下參數實現時間控制：</p> <p>（a）格柵運行的時間（0到6小時，可根據業主要求設定）</p> <p>（b）格柵運行間隔的時間（0到6小時，可根據業主要求設定）</p> <p>3、手動控制</p> <p>在手動控制模式下，通過現場控制箱按扭應可對齒耙作如下操作：</p> <p>（a）向前</p> <p>（b）反向運行，只有在按下按扭時運行</p> <p>（c）停止</p> <p>（d）緊急停止</p> <p>※ 控制箱</p> <p>我方提供就地控制箱來控制格柵和相關的皮帶輸送機。</p> <p>每套裝置的控制箱有下列設置：</p> <p>（a）手動控制</p> <p>（b）通過PLC自動控制</p> <p>（c）格柵和壓榨機的起動按鈕和保護線路</p> <p>（d）控制</p> <p>o 上述手動按扭</p> <p>o 水位差自動/時間自動/手動/關</p> <p>（e）格柵和柵渣輸送壓榨機指示燈</p> <p>o 運行（綠色）</p> <p>o 停（紅色）</p> <p>o 跳閘（黃色）</p> <p>o 電機過熱（黃色）</p> <p>o 扭矩過大（黃色）</p> <p>o 帶電（白色）</p> <p>（f）測量儀表</p> <p>o 電機電流</p> <p>o 格柵兩側的水位</p> <p>o 電源電壓</p> <p>現場電控箱防護等級為IP65，將置于格柵旁，由不銹鋼制成。</p> <p><a href="../../" target=_blank>格柵除污機</a>、柵渣輸送機的開啟順序為：</p> <p>a. 選擇格柵機至水位差自動控制或時間自動控制狀態</p> <p>b. 選擇柵渣輸送機至自動控制狀態</p> <p>c. 當格柵機在水位差大、高進水水位、或自動計時需要啟動時，柵渣輸送機將啟動；</p> <p>d. 當柵渣輸送機開啟運行至設置的時間（0-5分鐘），再開啟格柵機</p> <p>e. 當格柵機在水位差小、進水水位低、或自動計時需要關停時，應先關停格柵機</p> <p>f．一段延遲時間（0-5分鐘）之后，柵渣輸送機將停止。</p> <p>如果柵渣輸送機出現故障，則立即關停格柵機。</p> <p>六、設備潤滑</p> <p>鋼絲繩式格柵除污機所有運轉部件的表面都采取潤滑措施。電機采用潤滑油潤滑，所有軸承采用潤滑脂潤滑，并能夠自潤滑。每個軸承按照常規的潤滑方式配有管子，有相應的加油孔。油管6mm，為不銹鋼材料。</p> <p><img border=0 alt=格柵除污機 src="../../news/pics/20191213/1576201803.jpg" /></p> <p> </p> <p>江蘇中冠：鋼絲繩牽引格柵除污機技術說明</p></div> <div id="contentpages"> </div> <div class="bzone"> <div class="down" style="display:none">附件下載：<span id="downlink"></span> (已下載3次) <span id="downcentnotice"></span><input type="hidden" id="downcent" value=""></div> <input type="hidden" id="newsid" value="665"> <div class="tags" style="display:none">標簽：</div> <div id="banzhu" class="banzhu"></div> </div> </div> <script> $(function(){ $().contentPages('665'); }); </script> </div> </div> </div> </div> </div> <div id='bottom' 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